American Standard Plumbing Product 2018 User Manual

INSTALLATION INSTRUCTIONS  
CARE AND MAINTENANCE  
Champion® 4 2-piece Toilets  
Models - 2002, 2018, 2023, 2414, 2585,  
2792, 2586, 2793, 3186, 3404  
Doral ClassicChampion® 4 2-piece Toilets  
Models - 2058, 2074, 2076, 2473  
Doral ClassicChampion® 4 2-piece Toilets  
Models - 2367, 2368, 2369, 2443  
OakmontChampion® 4 2-piece Toilets  
Models - 2625, 2627, 2738  
TownsendChampion® 4 2-piece Toilets  
Models - 2733, 2735  
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years.To ensure this  
product is installed properly, please read these instructions carefully before you begin. (Certain installations  
may require professional help.) Also be sure your installation conforms to local codes.  
CAUTION: PRODUCT IS FRAGILE.TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!  
!
NOTE: Pictures may not exactly define contour of china and components.  
NOTE: BACK-TO-BACK INSTALLATION  
Depending upon your plumbing and venting conditions, the flow from  
the Champion in a back-to-back installation may create a vacuum on  
the system and draw water from the opposing bowl. The National  
Standards Plumbing Code prohibits the use of a cross fitting for  
drainage as throw over is possible. The code does approve a  
directional "Y" style fitting with proper venting to direct the water  
downward and away from the other toilet.  
Recommended fitting type for back-to-back installations.  
RECOMMENDED TOOLS AND MATERIALS  
Putty Knife  
Hacksaw  
Closet Bolts  
Regular Screwdriver  
Wax Ring/Gasket  
Tape Measure  
Adjustable Wrench  
Flexible Supply Tube  
Carpenters Level  
Sealant  
1/2" Deep Well Nut Driver or  
Deep Well Socket Wrench  
1
REMOVE OLD TOILET  
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.  
b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!  
c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.  
d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area.  
NOTE: Mounting surface must be clean and level before new toilet is installed!  
Pr o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A S A m e r i c a , I n c .  
730529-100 Rev. U  
©
A S A m e r i c a , I n c . 2 011  
 
6
INSTALL TOILET  
a. Position toilet squarely to wall and, with a rocking motion,  
press bowl down fully on wax ring and flange. Alternately  
tighten nuts until toilet is firmly seated on floor.  
!
CAUTION:  
BOLT CAP  
DO NOT OVERTIGHTEN NUTS  
OR BASE MAY BE DAMAGED!  
b. Install caps on washers.  
(If necessary, cut bolt height to size before installing caps.)  
c. Smooth off the bead of sealant around base.  
Remove excess sealant.  
CLOSET FLANGE  
CLOSET BOLT  
WASHER  
NUT  
7
INSTALL TANK  
WASHER/NUT  
RUBBER  
GASKET  
Recommended tool: Deep socket tool included in tank kit.  
TANK MTG.  
BOLTS PRE-  
INSTALLED  
DEEP SOCKET  
TOOL  
a. Install large rubber gasket over threaded outlet on bottom of tank and  
lower tank onto bowl so that tapered end of gasket fits evenly into  
bowl water inlet opening, and tank mounting bolts go through  
mounting holes. Secure with metal washer/nuts. Use the included  
deep socket tool to help get nuts started on bolts.  
MTG.  
RIBS  
WASHER/NUT  
b. With tank parallel to wall, alternately tighten hex nuts keeping tank  
even and level until tank contacts both front and rear bowl mounting  
ribs. Do not tighten any further.  
SCREWDRIVER  
DEEP  
SOCKET  
TOOL  
!
CAUTION:  
DO NOT OVERTIGHTEN NUTS MORE THAN REQUIRED FOR A SNUG FIT!  
DO NOT SPIN BOLTS INSIDE TANK WITH A SCREWDRIVER  
SCREWDRIVER  
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.  
8
Before continuing, determine the type of water supply connection you have from the chart below and use the appropriate assembly parts  
required to properly reconnect the water supply. DO NOT use plumber's putty to seal these fittings.  
9a  
METAL/COPPER  
FLARED TUBING  
METAL FLANGED  
TUBING  
METAL SPIRAL  
TUBING  
VINYL/BRAIDED  
CONNECTOR  
LOCK NUT  
LOCK NUT  
LOCK NUT  
LOCK NUT  
CAUTION: DO NOT USE  
CONE WASHER WITH  
PLASTIC SUPPLY LINE.  
EXISTING  
WASHER  
CONE  
WASHER  
EXISTING  
CONE  
WASHER  
COUPLING  
NUT  
EXISTING  
COUPLING  
NUT  
COUPLING  
NUT  
COUPLING  
NUT  
WATER  
SHUT-OFF  
WATER  
SHUT-OFF  
WATER  
SHUT-OFF  
WATER  
SHUT-OFF  
CAUTION: Overtightening of  
LOCK NUT or COUPLING NUT  
could result in breakage and  
potential flooding.  
Captive cone  
washers already  
included. No  
additional washers  
needed.  
These parts must be used as illustrated Use existing  
to insure water-tight connection. Use of coupling nut  
existing coupling nut may result in water and washer.  
leakage. Water supply tube or pipe  
Use existing spiral cone  
washer. Fluidmaster  
cone washer may not  
seal completely on  
must extend at least 1/2" inside  
spiral type supply line.  
threaded shank of valve (does not apply  
to flanged tubing).  
!
WARNING: Do not use plumber’s putty, pipe dope, or any other sealant on the water supply  
connection to this tank. If the connection leaks after hand tightening, replace the supply line.  
If the connection continues to leak with the new supply line, replace the fill valve.  
Warranty is void if any type of sealant is used on the water supply connection.  
730529-100 Rev. U  
- 3 -  
 
ARM  
9b  
10  
TOP  
NIPPLE  
REFILL  
TUBE  
TANK  
LEVER  
CRITICAL LEVEL  
MARK ("C.L.")  
MUST BE  
1" ABOVE  
OVERFLOW PIPE  
FLOAT  
CUP  
Fig. 10A  
FILL  
VALVE  
WATER LEVEL  
ADJUSTMENT  
ROD  
VALVE  
BODY  
ADJUSTABLE  
HEIGHT  
SHANK  
WASHER  
THREADED  
SHANK  
LOCK NUT  
CONE WASHER  
PARTS FOR WATER  
CONNECTION  
(SEE STEP 9)  
COUPLING NUT  
(HAND TIGHT ONLY)  
Diagram 1  
With correct washers in  
place (see Step 9a),  
tighten COUPLING NUT  
1/4 turn beyond hand tight.  
ADJUSTMENTS  
a. Adjust water level. Water level should be adjusted to level indicated in  
tank by adjusting float cup. See Step 11 for water level adjustment method.  
IMPORTANT:  
b. If bowl fails to siphon, an adjustment may be required with the lift chain.  
Simply remove the bead chain from the retainment clip (see Fig. 10A)  
and take up slack on the chain, and reinsert on lift rod. Make sure the chain  
is not too taught.  
DO NOT OVERTIGHTEN.  
11  
12  
CARE AND CLEANING  
Turn on water supply.  
Submerge the FLOAT  
CUP under the water for  
30 seconds. Adjust the  
water to desired level by  
turning WATER LEVEL  
ADJUSTMENT ROD  
and moving FLOAT  
When cleaning your toilet, wash it with mild, soapy water, rinse  
thoroughly with clear water and dry with a soft cloth.  
!
WARNING: Do not use in-tank cleaners. These products  
can seriously damage fittings in the tank. This damage can  
cause leakage and property damage.  
CUP up or down.  
American Standard shall not be responsible or liable for  
any damage caused by the use of in-tank cleaners.  
TROUBLE SHOOTING FLUSH VALVE  
SEAL REPLACEMENT:  
13a  
13  
REFILL TUBE REPLACEMENT:  
1. Turn off water supply and flush toilet to empty tank.  
2. Disconnect chain from trip lever by removing hair pin cotter  
and clevis pin.  
3. Parially lift and support piston bottom with one hand.  
4. Remove thumbscrew by turning counter-clockwise.  
5. Remove piston top and gasket.  
Locate bottom portion of  
hose clip to vent tube at  
location as shown.  
6. Replace gasket with new gasket.  
7. Reverse procedure, turn thumbscrew until 2 clicks are felt.  
HAIR PIN  
COTTER  
THUMBSCREW  
PISTON TOP  
GASKET  
PISTON BOTTOM  
NOTE: DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE.  
730529-100 Rev. U  
- 4 -  
 
TROUBLESHOOTING  
IF FILL VALVE SHUTS OFF BUT CONTINUES TO  
LEAK SLOWLY, repeat Step 14.  
14  
IF FILL VALVE TURNS OFF AND ON DURING  
PERIODS OF NON-USE, it is a signal you are  
wasting water because:  
• The end of the refill tube is inserted into overflow  
pipe, below water level in tank. Attach refill tube to  
overflow pipe using "S" clip provided.  
LIFT ARM  
FIRST  
• The flush valve is leaking because it's worn, dirty  
or misaligned.  
IF FILL VALVE WON'T TURN ON OR SHUT OFF  
or REFILL OF TANK WATER IS SLOW after valve  
has been in use for some time, Fluidmaster Model  
242 Replacement Seal may be needed.  
IMPORTANT: Always clear  
sand and rust from system.  
Make sure water supply is off.  
Remove valve TOP by lifting  
arm and rotating top and arm  
1/8 turn counterclockwise,  
pressing down slightly on cap.  
• While holding a  
Replace TOP by engaging  
lugs and rotating 1/8 turn  
clockwise. MAKE CERTAIN  
TIP IS TURNED TO THE  
LOCKED POSITION. VALVE  
MAY NOT TURN ON IF TOP  
IS NOT FULLY TURNED TO  
THE LOCKED POSITION.  
more solutions to toilet problems.  
container over the  
uncapped VALVE to  
prevent splashing, turn  
water supply on and  
off a few times. Leave  
water supply off.  
For troubleshooting information please contact:  
30800 Rancho Viejo Road  
San Juan Capistrano, CA 92675  
(949) 728-2000 (800) 631-2011  
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster  
shall not be responsible or liable for any damages caused by products used with Fluidmaster valves that  
were not manufactured by Fluidmaster, Inc.  
© 2001 Fluidmaster, Inc.  
® Registered trademark of Fluidmaster, Inc.  
REPAIR PARTS LIST  
Repair parts are determined by toilet tank number which can be found marked inside tank.  
NOTE: "XXX" represents color or trim finish options. Specify when ordering.  
PART NO.  
DESCRIPTION  
738995-XXX0A  
738997-XXX0A  
738835-XXX0A  
738837-XXX0A  
034783-XXX0A  
738565-424-0070A  
7301111-0070A  
3174.002-0070A  
738985-0070A  
738570-1010A  
738756-0070A  
735128-400-XXX  
735109-400-XXX  
735113-400-XXX  
072989-0070A  
Champion® 4 LH Trip Lever  
Champion® 4 RH Trip Lever  
Champion® 4 LH Trip Lever  
Champion® 4 LH Trip Lever  
Bolt Cap Kit (Incl. 2 Covers & Washers)  
Champion® 4 Fluidmaster 400a Valve  
Champion® 4 Flush Valve Seal Kit  
Champion® 4 Flush Valve Assembly  
Champion® 4 Clevis Pin Assembly  
Champion® 4 PVC Refill Tube  
Champion® 4 Tank To Bowl Coupling Kit #241  
Champion® 4 Tank Cover  
Champion® 4 Tank Cover  
Champion® 4 Tank Cover  
Clip for Refill Tube  
TROUBLESHOOTING GUIDE  
POSSIBLE CAUSE  
PROBLEM  
CORRECTIVE ACTION  
a. Water supply valve closed.  
b. Supply line blocked.  
a. Open valve and allow water to fill tank.  
Does not flush  
b. Shut off water supply, disconnect supply line and inspect all  
gaskets and washers. Reassemble. Also, see Fluidmaster  
maintenance. (see Step 14)  
c. Flush valve chain too loose or disconnected.  
d. Sand or debris lodged in water control.  
c. Readjust chain length as required.  
d. Shut off water supply. Remove cap and clean as per Step 14.  
a. Bowl water level too low.  
a. Check that refill tube is connected to water control and  
inserted into tank overflow without being kinked or damaged.  
(see Step 13a)  
Poor or sluggish flush  
b. Supply valve partly closed.  
b. Open supply valve fully. Be sure that proper supply tube size  
is used.  
c. Partially clogged trapway and/or drain pipe and/or vent.  
d. Supply pressure too low.  
e. Flush valve chain too tight, holding flush valve open.  
c. Remove obstruction. Consult a plumber if necessary.  
d. Normal supply pressure must be at least 20 psi.  
e. Readjust chain length as needed. Review Step 10.  
a. Poor supply line connection.  
b. Poor bowl to tank/floor connection.  
a. Review Step 9 of installation procedure.  
b. Review Step 4 through 7 of installation procedure.  
Toilet leaks  
a. Flush valve seal leaking or deformed.  
b. Sand or debris lodged in water control.  
a. Clean debris from seal surface. Replace flush valve seal as  
needed. (see Step 13)  
b. Shut off water supply. Remove cap and clean as per Step 14.  
Toilet does not shut off  
In Canada:  
In Mexico:  
In the United States:  
American Standard Brands  
P.O. Box 6820  
AS Canada, ULC  
5900 Avebury Rd.  
American Standard B&K Mexico  
S. de R.L. de C.V.  
Mississauga, Ontario  
Canada L5R 3M3  
Toll Free: (800) 387-0369  
Via Morelos #330  
Col. Santa Clara  
Ecatepec 55540 Edo. Mexico  
Toll Free: 01-800-839-1200  
Piscataway, New Jersey 08855  
Attention: Director of Customer Care  
For residents of the United States, warranty  
information may also be obtained by calling  
the following toll free number: (800) 442-1902  
730529-100 Rev. U  
- 5 -  
 

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